Forklift Battery Safe Installation and Charging
Batteries used in forklifts are costly pieces of machinery that are quite big weighing many pounds. The task of charging and installing these batteries is something which will have to be really planned out in advanced in order to make certain that these methods could be done properly and safely. Maintaining a sound charging procedure and correct handling could majorly increase the battery's regular life span.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or lower than 20 percent capacity. By charging the battery when it is higher than 20%, the lifespan of the battery could actually be shortened. On around every 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on which model of charger you are utilizing.
The cycle of charging should not get interrupted. You must avoid utilizing the battery for a few hours when the charge cycle is complete. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error that can inadvertently cause damage to both the forklift and the charger. Moreover, it is very important that the battery amperage must match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This would shorten the battery life significantly and can even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician must be called to be able to re-set the charger prior to charge being able to begin.